
Stone Brewing Brews Up Big Biz in North County
BY BRAD GRAVES
DECEMBER 15, 2003
SAN MARCOS Its not every day that you see earthmoving equipment at work inside a building, but there they are: two pint-sized construction vehicles, chiseling up a cement pad, moving dirt around, making a racket.
The crews are tearing up the floor at Stone Brewing Co. so they can pour a thicker pad thick enough to hold four tall fermenting tanks.
While the company has plenty of tanks, it needs more.
Seismic codes, said Greg Koch, the companys chief executive and chief marketing man, explaining the strange excavation. The towering stainless steel tanks, which sit atop four long legs, need a 3-foot-thick cement pad beneath them.
Stone is making those tenant improvements even though it looks like the brewery wont stay here for long.
We will be maxed out in 1 1/2 years, said Koch.
Is it even wise to make improvements the company will use for only a short time? It must be. Sales for this 7-year-old company are steadily growing by at least 40 percent per year. Stone is adding distribution territory, which by now covers 18 states.
The alternative to construction perish the thought is not being able to brew enough beer.
You explain to all the people why theyre not getting beer, Koch said.
While a move seems imminent, Kochs longtime business partner Steve Wagner says the company does not want to leave North County.
Technically Wagner is president of the company, but he also wears the hats of chief financial officer and chief brewer.
Wagner said the company is considering other spots in San Marcos, as well as Vista, Escondido, Carlsbad, and Oceanside.
Unlike other breweries of its size, Stone does not run a restaurant as part of the operation. Neither one of us had any restaurant experience, Wagner told the San Diego Business Journal in 1997, when the company was just an upstart.
Koch and Wagner were already acquaintances in 1992, when both enrolled in a UC Davis class called The Sensory Evaluation of Beer.
Growth Spurt
Four years and a few detours later, the two found themselves in business together, in a San Marcos business park.
Today the companys brewing tanks, several long-legged fermenting tanks, and a bottling line occupy the companys original 7,100 square feet.
Since 2001, Stone has been knocking out walls. The most recent addition, of 10,000 square feet, gave the company a grand total of 26,500 square feet.
Staff has grown from a dozen people in 1997 to 65 today.
Stone produced 2,100 barrels of beer during its first full year of production. Then as now, the company was in an industrial park a few yards from Highway 78.
By 2001 Stone was up to 12,800 barrels per year. In 2002 the San Marcos brewery made 18,450 barrels.
|
The term microbrewery no longer applies to Stone. The company shook off that label when annual production topped 14,999 barrels. Now Stone is what is known in beer circles as a regional specialty brewery.
The growth continues. By the end of this year Koch, Wagner and company hope to produce in excess of 25,000 barrels.
Revenues went from $4.0 million in 2001 to $6.0 million in 2002. The company projects $8.3 million in revenues this year.
That record put Stone at No. 21 on the San Diego Business Journals list of Fast-Growing Private Companies, which is part of the soon- to-be-published 2004 Book of Lists.
Inc magazine has also taken notice, twice putting Stone on its list of 500 fast-growing private companies.
Beer Talk
Koch says proudly that Stone does no advertising.
That doesnt surprise Tony Magee, who runs another fast-growing brewery, Lagunitas Brewing Co. of Petaluma, in Northern California.
Magee said few small breweries buy advertising, but thats not to say small breweries arent savvy enough to cultivate relationships with community organizations including the media.
Reporters, Magee said, cant seem to pass up a beer story. Special limited-edition products frequently get the medias attention, he added.
Apparently, a flair for copywriting gets you extra notice.
Earlier this year Stone snagged a mention in The Wall Street Journal with its Arrogant Bastard Ale.
This is an aggressive beer, says the label, which was reprinted in the newspaper. You probably wont like it. It is quite doubtful that you have the taste or sophistication to be able to appreciate an ale of this quality and depth. We would suggest you stick to safer and more familiar territory.
A large part of Stones marketing is based on attitude. Koch hands out stickers reading Fizzy yellow beer is for wussies. Stones mascot is a menacing-looking gargoyle.
Eight trucks serve Southern California from Stones warehouse. Two more are on order.
To go farther afield, Stone has had to work with regional distributors. It now has 35. Koch said the relationships require giving up some control which is hard and replacing that with trust.
Dealing with distributors may get tougher. The distribution industry is consolidating, said Lagunitas Magee, and the big distributors that survive may be more inclined to drop small labels.
Frequently brewers dont compete as much for consumer attention as they do for distributors attention, Magee said (adding that Lagunitas products are available in San Diego through Mesa Distributing).
It is also easy to go a mile wide and an inch deep in distribution, Magee warned.
For his part, Koch said Stone Brewings sales are growing in existing markets.
Stone added New York City, northern Idaho, and Colorado to its distribution network this year.
The company is targeting upstate New York in the year to come.
Stone Brewing Co.
|
CEO: Gregory G. Koch
Founded: July 1996
Employees: 65
Revenues: $4.01 million in 2001, $6.03 million in 2002, projecting $8.2 million in 2003
Location: 155 Mata Way, Suite 104, San Marcos, 92069
Business: Producer of craft beers, including Stone Pale Ale, Stone Smoked Porter, Stone India Pale Ale, Arrogant Bastard Ale, Stone Ruination IPA, Stone Levitation Ale, and seasonal releases |
|